Process Engineer/Programmer

Since its founding in 1954, Crissair, Inc. has manufactured quality precision components for nearly every airframe manufacturer and major subcontractor in the industry - both for military and commercial aircraft

Crissair's primary objective is designing, developing and manufacturing superior quality hydraulic, fuel and pneumatic system components of all complexity levels. Strict design specifications and rigorous quality criteria are the essential factors in Crissair's success.

Our deep knowledge and understanding of our markets and customers' industries allow us to adapt and deliver quality relevant products and services. This experience, together with our commitment to a customer-centric culture, is the reason why many of the world's largest companies turn to Crissair as a partner on everything from day-to-day operations to some of the most challenging Aerospace projects around the world.

Summary

The Process Engineer reports directly to the Machine Shop Manager. Assumes responsibility for developing new part processes, optimizing processes for recurring jobs and contributing technical support to the Machine Shop Manager; this includes CAD, fixture design and tooling, programming and documentation of the process for set-up personnel and operators.

Job Duties and Responsibilities include the following. Other tasks and duties may be required as directed.

* Writes and modifies programs to control CNC machinery (mills, lathes, routers, etc.) using ESPRIT or Mastercam. Inputs the correct tooling and setup parameters into the machine's software. Backs up all updates.

* Understands engineering drawings and schematics to ensure correct part dimensions and tolerances. Translates these designs into machine-readable code (G-code or M-code).

* Sets up machines for production runs, including selecting and installing tools, fixtures, and materials. Ensures all machine components are calibrated and adjusted to the required specifications.

* Runs test programs to ensure the machine operates correctly and the part is produced as per specifications. Makes adjust or corrections to the program as needed and perform backups.

* Assists set-up personnel and operators as needed for technical support.

* Selects the appropriate cutting tools, feeds, and speeds based on material types and the job's requirements.

* Monitors tool wear and develop process to replace tools as needed.

* Ensures that the final product meets all specifications by inspecting parts at different stages.

* By using measurement tools like calipers, micrometers, and gauges to check dimensions.

* Performs basic machine maintenance, such as cleaning, lubricating, and checking for wear and tear.

* Troubleshoots machines or program issues to maintain production efficiency.

* Maintains accurate records of programs, tool settings, and machine performance. Reviews solid files and drawings during the RFQ process, or upon receipt of order for new parts as the initial step in developing a manufacturing process.

* Coordinates with manufacturing and production to identify recurring jobs which are candidates for optimization.

* Reports on production issues and suggests improvements to ensure smooth operation.

* Works closely with engineers, machinists, and other team members to meet production goals and resolve technical challenges.

* Assists in the development of new manufacturing processes.

* Ensure all work is done in compliance with safety standards and regulations.

* Maintain a safe working environment by following machine safety protocols and wearing appropriate protective equipment.

Qualification Requirements

Education/Experience

* Bachelor's Degree (B.A. or B.S.) from four-year college or university; and 5 years related experience and/or training; or equivalent combination of education and experience in a Machine Shop environment.

* At least 5 years of CNC programming experience using ESPRIT or MASTERCAM

* Preferred: Previous experience with Fanuc controls

* Strong knowledge of Multi Axis CNC machines, Horizontal Mill and Lathe and live tooling.

* Highly skilled in the development and optimization of CNC Machining processes. Must have knowledge and experience in all aspects of the process.

Language Skills

Good command of the English language, both written and spoken.

Ability to read, analyze, and interpret professional journals, technical procedures, or governmental regulations.

Ability to write reports, business correspondence, and procedure manuals.

Ability to effectively present information and respond to questions from groups of managers, customers, and employees.

Math Skills

Proficient in the use of shop mathematics.

Ability to apply concepts of basic algebra and geometry.

Ability to work with the fundamentals of plane and solid geometry and trigonometry.

Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.

Ability to comprehend and apply principles of calculus and modern algebra.

Ability to work with concepts such as quadratic and differential equations.

Reasoning Skills

Ability to define problems, collect data, establish facts, and draw valid conclusions.

Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.

Computer/ Technical/Office Skills

Basic windows/internet browser

Microsoft Office - Excel, Word, Power Point

Typing

Strong understanding of hydraulics, pneumatics, manufacturing, and fabrication process

Blueprint reading

Engineering specs and procedures

AS9100

ISO 9001

MRP Systems

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